Why Choose New Pallets?
New pallets offer unmatched consistency, cleanliness, and customization options for businesses with specific requirements.
Pristine Condition
Brand new pallets with no wear, damage, or contamination
Every pallet is manufactured fresh with new lumber, ensuring consistent quality and appearance for your operations.
Exact Specifications
Built to your precise requirements for perfect fit
Specify exact dimensions, load capacity, wood type, and features. We manufacture pallets that match your exact needs.
Custom Options
Non-standard sizes, special features, and unique designs
From notched stringers to reinforced decks, we can incorporate special features to meet unique application requirements.
Consistent Quality
Every pallet identical—ideal for automated systems
Uniform dimensions and quality throughout your order. Perfect for automated warehouses and production lines.
Export Ready
ISPM 15 heat treatment available for international shipping
New pallets can be heat treated during manufacturing for immediate export compliance with global regulations.
Food-Grade Safe
Clean pallets suitable for food and pharmaceutical industries
New pallets meet the strictest hygiene requirements for food processing, pharmaceuticals, and other regulated industries.
Maximum Strength
Full rated capacity with no wear degradation
New pallets offer maximum structural integrity with no weakening from previous use or repairs.
Brand Representation
Professional appearance for customer-facing applications
When pallets are visible to your customers, new pallets present a professional image for your brand.
Pallet Construction Types
Choose the construction style that best fits your application.
Stringer Pallets
Traditional design using parallel stringers to support deck boards. Most common and cost-effective option.
Features
- 2-way or 4-way entry available
- Cost-effective construction
- Easy to repair
- Widely used in North America
- Compatible with most handling equipment
- Available in all standard sizes
Best For
Block Pallets
Uses blocks between top and bottom deck boards for superior strength. Full 4-way forklift entry.
Features
- True 4-way forklift entry
- Higher load capacity
- Better durability
- Longer lifespan
- Ideal for automation
- Premium construction
Best For
Double-Face Pallets
Deck boards on both top and bottom for reversible use and extra durability.
Features
- Reversible design
- Extended lifespan
- Better load distribution
- Stronger construction
- Suitable for racking
- Dual surface protection
Best For
Single-Face Pallets
Deck boards on one side only. Lighter weight and more economical.
Features
- Lightweight design
- Lower material cost
- Economical choice
- Good for light loads
- Easy handling
- One-way shipping ideal
Best For
Wood Species Options
Select the wood type that matches your strength, weight, and budget requirements.
Southern Yellow Pine (SYP)
The most common wood for pallets in the United States. Excellent strength-to-weight ratio.
Characteristics
- High strength and stiffness
- Good nail-holding ability
- Abundant and affordable
- Takes heat treatment well
- Native to southeastern US
- Renewable resource
Pros
- Cost-effective
- Widely available
- Strong
- Easy to work with
Cons
- Susceptible to splitting
- Not naturally rot-resistant
Oak
Premium hardwood known for exceptional strength and durability. Ideal for heavy-duty applications.
Characteristics
- Exceptional strength
- Superior durability
- Naturally resistant to wear
- Long lifespan
- Heavy weight
- Premium appearance
Pros
- Very strong
- Long-lasting
- Premium quality
- Wear-resistant
Cons
- Higher cost
- Heavier weight
- Harder to repair
Mixed Hardwood
Combination of various hardwood species offering good strength at moderate cost.
Characteristics
- Good overall strength
- Moderate weight
- Balance of cost/quality
- Various species blend
- Reliable performance
- Consistent quality
Pros
- Good value
- Reliable strength
- Moderate weight
- Flexible sourcing
Cons
- Variable appearance
- May vary by batch
Softwood Blend
Various softwood species combined for lightweight, economical pallets.
Characteristics
- Lightweight construction
- Lower material cost
- Easy to handle
- Good for light loads
- Easy to work with
- Quick production
Pros
- Light weight
- Low cost
- Easy to handle
- Fast production
Cons
- Lower strength
- Shorter lifespan
- Not for heavy loads
Available Specifications
Customize every aspect of your new pallets to meet exact requirements.
Standard Sizes
48x40, 42x42, 48x48, 36x36, 48x36, and custom
Load Capacity
Up to 5,000 lbs dynamic, 7,500 lbs static
Deck Board Thickness
5/8", 3/4", or 1" (custom available)
Stringer/Block Size
2x4, 3x4, 4x4, or custom dimensions
Entry Type
2-way, partial 4-way, or full 4-way
Deck Configuration
Single-face, double-face, or reversible
Fasteners
Spiral nails, ring shank nails, or screws
Treatment
Untreated, heat treated (ISPM 15), or dried
When to Choose New Pallets
New pallets are the best choice for these applications and industries.
Export & International Shipping
ISPM 15 compliance is easier with new pallets. Clean wood without contaminants ensures smooth customs clearance.
Food & Beverage Industry
Food safety requirements often mandate new or sanitized pallets. New pallets eliminate contamination concerns.
Pharmaceutical & Healthcare
Strict regulations in pharma require traceable, uncontaminated pallets. New pallets meet compliance standards.
Automated Warehouse Systems
Automation requires consistent pallet dimensions. New pallets provide the uniformity automated systems need.
Retail & Customer-Facing
When customers see your pallets, appearance matters. New pallets present a professional, quality image.
Heavy Load Applications
Maximum load capacity is critical for heavy products. New pallets offer full rated strength without wear.
Racking Systems
Pallets in racking must maintain structural integrity. New pallets eliminate the risk of failure.
Long-Term Storage
Products stored for extended periods need reliable pallets. New pallets offer maximum durability.
Our Manufacturing Process
Quality control at every step ensures your pallets meet exact specifications.
Lumber Selection
We source quality lumber from trusted suppliers. Wood is inspected for defects, moisture content, and grade.
Cutting & Sizing
Lumber is precision cut to exact specifications using modern equipment for consistent dimensions.
Component Assembly
Stringers or blocks, deck boards, and bottom boards are assembled according to design specifications.
Fastening
Components are secured using appropriate fasteners (spiral nails, ring shank, or screws) for maximum holding power.
Heat Treatment (If Required)
Pallets requiring ISPM 15 certification undergo heat treatment to 56°C core temperature for 30+ minutes.
Quality Inspection
Every pallet is inspected for dimension accuracy, fastener placement, structural integrity, and finish quality.
Marking & Documentation
Heat treated pallets receive official IPPC stamps. All pallets are counted and prepared for delivery.
Delivery or Pickup
Finished pallets are staged for customer pickup or loaded for delivery to your location.
New vs Used Pallets
Compare options to choose what is best for your needs.
| Feature | New Pallets | Used Pallets |
|---|---|---|
| Condition | Pristine, unused | Some wear, varies by grade |
| Cost | Higher investment | Lower cost (30-70% savings) |
| Customization | Fully customizable | Limited to available stock |
| Consistency | Identical dimensions | Good within grade |
| Load Capacity | Maximum rated | Same when properly graded |
| Appearance | Clean, uniform | Variable, some wear |
| Lead Time | 3-5 days typical | Immediate availability |
| Best For | Export, food, automation | General use, budget-conscious |
Frequently Asked Questions
Common questions about ordering new pallets.
How long does it take to manufacture new pallets?
Standard sizes typically have a 3-5 business day lead time for orders up to 500 pallets. Larger orders or custom specifications may require additional time. We can often accommodate rush orders—contact us to discuss your timeline.
What is the minimum order for new pallets?
While we do not have a strict minimum, new pallet manufacturing is most economical for orders of 100+ pallets. Smaller quantities may have a per-pallet premium. For smaller needs, consider our quality used Grade A pallets.
Can you match existing pallets we use?
Yes! Send us a sample or detailed specifications of your existing pallets, and we can manufacture new pallets to match exactly. This ensures compatibility with your current systems and processes.
What wood species do you offer?
We primarily use Southern Yellow Pine for most applications. Oak and mixed hardwoods are available for heavy-duty requirements. Softwood blends are available for lightweight applications. We can source specific species upon request.
Are new pallets automatically heat treated?
No, heat treatment is an optional service. If you need ISPM 15 compliant pallets for export, specify this when ordering. We will heat treat the pallets and apply the official IPPC stamp.
How are new pallets priced?
Pricing depends on size, wood type, construction style, features, quantity, and current lumber costs. Contact us for a detailed quote. Volume discounts are available for large orders.
Can I get pallets with special features?
Absolutely! We can manufacture pallets with notched stringers, reinforced decks, specific fastener patterns, chamfered edges, custom markings, and other special features. Discuss your requirements with our team.
Do new pallets come with any warranty?
We guarantee that all new pallets will meet the agreed specifications and be free from manufacturing defects. If any pallets do not meet specifications upon delivery, we will replace them at no charge.
Ready to Order New Pallets?
Contact us to discuss your specifications and get a custom quote. Our team will help design the perfect pallet for your needs.